Gold finned aluminium 25W resistor marked 25W 4ΩJ with a solder tag at each end

25W 4 Ohm Aluminium Housed Wirewound Resistor - RX24

$4.99 NZD
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SKU: NZE-RES-AL-25W-4R

25W 4 Ohm Aluminium Housed Wirewound Resistor - RX24

$4.99 NZD
Availability:
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This is a 4 ohm power resistor in a finned aluminium case, rated 25W when it is bolted to a heatsink. The metal case pulls heat away from the wire element inside, so it can turn far more power into heat than an ordinary resistor of the same size.

You can use it as a 4 ohm dummy load when testing a small amplifier, as a 5V test load for a USB charger or power supply, or as a precharge resistor for a capacitor bank. Two in series make an 8 ohm load that takes 50W on a heatsink. The 25W rating only holds on a heatsink, so plan on about 5W if it sits in free air. It is not a 12V part: across 12V it takes 36W, well over its rating, so a 12V load needs 8 ohms or more.

Specifications

Resistance4 ohm ±5% (marked 25W 4ΩJ)
Power on a heatsink25W, with thermal paste
Power in free airAbout 5W (our suggested limit)
Most voltage at 25W10V DC, 2.5A
At 5V6.25W, 1.25A
ElementWirewound, for DC and audio, not radio frequencies
Size~51 x 28 x 15mm including tags
Mounting2 x ~3.2mm holes for M3 screws, ~18.3 x 19.8mm apart
TerminalsSolder tags with a wire hole, one each end

Datasheets

Wiring & getting started

  1. Check the power first

    Work out the watts before you connect anything: volts x volts ÷ 4. At 5V that is 6.25W, at 9V about 20W and at 12V 36W. Anything over 5W needs a heatsink, and anything over 25W needs a higher-value resistor or several of these sharing the load.

  2. Bolt it to a heatsink

    Spread a thin layer of thermal paste on the flat base, then screw both tabs down to a flat aluminium plate or heatsink with M3 screws. For the full 25W the plate needs to be about 23 x 23cm and 1mm thick, or a finned heatsink that does the same job.

  3. Solder the wires

    Pass each wire through the hole in a solder tag, bend it over and solder it. Use wire that suits the current: at 10V the resistor draws 2.5A, so 0.5mm² hookup wire or thicker.

  4. Check it works

    Before powering it, a multimeter across the two tags should read about 3.8 to 4.2 ohms, plus a little for the meter leads. Once powered, the case warms up within a minute. If the heatsink gets too hot to keep your hand on for a few seconds, lower the voltage or add a bigger heatsink.

Note: The case runs well over 100°C near full power and will burn skin. Keep it clear of plastic, cables and anything that can melt, and let it cool before you handle it.

Frequently Asked Questions

Answers to the questions buyers ask most.

How much power will it take at my voltage?
Multiply the volts by themselves and divide by 4. At 3.3V it takes 2.7W, at 5V 6.25W, at 9V about 20W and at 10V the full 25W, which needs a heatsink. At 12V it takes 36W, which is too much for one resistor, so use 8 ohms or more, or several resistors sharing the load.
What heatsink does it need for 25W?
A flat aluminium plate about 23 x 23cm and 1mm thick, or a finned heatsink that sheds heat as well, with thermal paste under the base and both tabs screwed down. On a smaller heatsink it handles less. If you can't keep your hand on the heatsink for a few seconds, turn the power down.
Can I use it as a speaker dummy load for my amplifier?
Yes. On a heatsink one resistor makes a 4 ohm load for an amplifier putting out up to about 20W. Two in series make 8 ohms and take about 50W between them, and two in parallel make 2 ohms. The wire element adds a little inductance, which doesn't matter at audio frequencies.
Will it stop my LED indicators flashing fast?
Not this one. A car indicator load is normally 6 to 8 ohms and rated 50W, because the car runs at about 14V. A 4 ohm resistor at 14V takes about 48W, nearly twice its rating, and will overheat.
Is the aluminium case connected to the resistor?
No. The wire element is insulated from the case, so you can screw it straight onto a metal chassis or a heatsink that is earthed.

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